Method of Manufacturing Metal Basket

ABSTRACT

A method of manufacturing a metal basket contains: steps of preparing materials, initial welding, bending, and re-welding. In a step of preparing materials, multiple first metal bars, multiple second metal bars, and at least two peripheral bars are provided. In a step of initial welding, the multiple first metal bars and the multiple second metal bars are stacked crisscross and are welded together so as to produce a grid frame which has a base and multiple surrounding sheets, and the at least two peripheral bars are welded with the multiple surrounding sheets respectively. In a step of bending, the grid frame and the multiple surrounding sheets are bent, such that the multiple surrounding sheets are bent upwardly and are perpendicular to the base. In a step of re-welding, the at least two peripheral bars are welded together.

BACKGROUND OF THE INVENTION Field of the Invention

The present invention relates to a method of manufacturing a basket, and more particularly to a method of manufacturing a metal basket which contains steps of welding and bending by way of metal bars.

Description of the Prior Art

A conventional basket is configured to accommodate objects and is fixed on a kitchen, a bathroom or a storage room. The conventional basket is a plastic basket or a metal basket, wherein the plastic basket is light-weight and cheap, but it is not strong enough to hold the objects securely. However, the metal basket is rigid enough to hold the objects firmly and has outstanding appearance.

As illustrated in FIGS. 1 and 2, a conventional metal basket contains multiple first metal bars 101 and multiple second metal bars 102 which are stacked crisscross and are welded together so as to form a grid frame which has a base 103, two first surrounding sheets 104 and two second surrounding sheets 105 which connect with a rim of the base 103. The grid frame is bent by using a stamping machine in a step of bending, such that the multiple first surrounding sheets 104 and the multiple second surrounding sheets 105 are bent upwardly and perpendicular to the base 103 so as to form a body 10 with an opening facing upwardly. A holder 20 is bent from a metal rod and is fitted with the opening of the body 10, and the multiple first metal bars 101 and the multiple metal bars 102 are welded together so as to produce the metal basket.

After welding the holder 20 and the body 10 together, two movable connectors 30 are welded on the holder 20 so that the metal basket is pulled outwardly and is retracted inwardly along a drawer by using the two movable connectors 30 and two slide rails of the drawer.

Nevertheless, the multiple first metal bars 101 and the multiple second metal bars 102 are stacked crisscross and are welded together so as to form the body 10, and the holder 20 is bent from the metal rod and is fitted with the opening of the body 10, and wherein the multiple first metal bars 101 and the multiple metal bars 102 of the body 10 are welded together, thus producing the metal basket complicatedly and having high production cost.

The present invention has arisen to mitigate and/or obviate the afore-described disadvantages.

SUMMARY OF THE INVENTION

The primary objective of the present invention is to provide a method of manufacturing a metal basket which contains multiple first metal bars and multiple second metal bars stacked crisscross and welded together so as to form a body, and as bending the body, and the at least two peripheral bars are bent and welded so as to form a holder, thus simplifying manufacturing process and reducing production cost.

A method of manufacturing a metal basket provided by the present invention contains steps of: preparing materials, initial welding, bending, and re-welding.

In a step of preparing materials, multiple first metal bars, multiple second metal bars, and at least two peripheral bars are provided.

In a step of initial welding, the multiple first metal bars and the multiple second metal bars are stacked crisscross and are welded together so as to produce a grid frame which has a base and multiple surrounding sheets connecting with a rim of the base, and when the multiple first metal bars and the multiple second metal bars are stacked crisscross and are welded together, the at least two peripheral bars are welded with the multiple surrounding sheets respectively, wherein each of the at least two peripheral bars has two bending extensions extending from two ends of said each peripheral bar and over two ends of each of the multiple surrounding sheets respectively.

In a step of bending, the grid frame and the multiple surrounding sheets are bent, such that the multiple surrounding sheets of the grid frame are bent upwardly and are perpendicular to the base so as to form a body with an opening facing upwardly, and the two bending extensions of said each peripheral bar and the body are bent and are connected together so as to produce a holder having gaps.

In a step of re-welding, two bending extensions of said each peripheral bar of the holder are welded together.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view showing the exploded components of a conventional metal basket.

FIG. 2 is a perspective view showing the assembly of the conventional metal basket.

FIG. 3 is a side plane view showing the assembly of a metal basket manufactured in a step of initial welding in accordance with a first embodiment of the present invention.

FIG. 4 is a perspectival view showing the metal basket being bent in accordance with the first embodiment of the present invention.

FIG. 5 is a perspectival view showing two movable connectors being welded on a holder in accordance with the first embodiment of the present invention.

FIG. 6 is a perspectival view showing the assembly of the metal basket in accordance with the first embodiment of the present invention.

FIG. 7 is a side plane view showing a metal basket being welded in a step of initial welding in accordance with a second embodiment of the present invention.

FIG. 8 is a side plane view showing a metal basket being welded in a step of initial welding in accordance with a third embodiment of the present invention.

FIG. 9 is a perspectival view showing the assembly of the metal basket in accordance with the third embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The present invention will be clearer from the following description when viewed together with the accompanying drawings, which show, for purpose of illustrations only, the preferred embodiment in accordance with the present invention.

Referring to FIGS. 3-6, a method of manufacturing a metal basket according to a first embodiment of the present invention comprises steps of: preparing materials, initial welding, bending, and re-welding.

In a step of preparing materials, multiple first metal bars 11, multiple second metal bars 12, at least two peripheral bars 21, and two movable connectors 3 are provided, wherein a length of each of the multiple first metal bars 11 is not equal to that of each of the multiple second metal bars 12.

In a step of initial welding, the multiple first metal bars 11 and the multiple second metal bars 12 are stacked crisscross and are welded together by way of an electric welding machine so as to produce a grid frame 1A which has a base 13 and multiple surrounding sheets 14 connecting with a rim of the base 13. In this embodiment, the multiple surrounding sheets 14 are two opposite first parts 14A and two opposite second parts 14B. When the multiple first metal bars 11 and the multiple second metal bars 12 are stacked crisscross and are welded together, two peripheral bars 21 are welded with the two opposite first parts 14A respectively and are away from the rim of the base 13, wherein each of the two peripheral bars 21 has two bending extensions 211 extending from two ends of said each peripheral bar 21 and over two ends of each of the two opposite first parts 14A respectively. Furthermore, at least one of the multiple surrounding sheets 14 of a body 1 has a recess 141 away from the rim of the base 13, and one of the two peripheral bars 21 is bent so as to form the recess 141 on one of the two opposite first parts 14A.

In a step of bending, the grid frame 1A and the two peripheral bars 21 are bent by using a stamping machine, such that the two opposite first parts 14A and the two opposite second parts 14B of the grid frame 1A are bent upwardly and are perpendicular to the base 13 so as to form the body 1 with an opening facing upwardly. In addition, the two bending extensions 211 of said each peripheral bar 21 and the body 1 are bent and are connected together so as to produce a holder 2 having gaps.

In a step of re-welding, two bending extensions 211 of one of the two peripheral bars 21 of the holder 2 are welded with two bending extensions 211 of the other of the two peripheral bars 21 of the holder 2, and the two movable connectors 3 are welded on the two bending extensions 211 of said each peripheral bar 21 of the holder 2 so as to fix the two movable connectors 3 on two opposite sides of the holder 2, thus manufacturing the metal basket.

In use, the metal basket is pulled outwardly and is retracted inwardly along a drawer by using the two movable connectors 3 and two slide rails of the drawer.

Referring further to FIG. 7, in a second embodiment, the two movable connectors 3 are welded on one of the two bending extensions 211 of said each peripheral bar 21 in the step of initial welding, and the two movable connectors 3 are fixed opposite to each other on two bending extensions 211 of the two peripheral bars 21 in the step of bending.

As shown in FIGS. 8 and 9, in a step of preparing materials of a third embodiment, the multiple first metal bars 11, the multiple second metal bars 12, the two peripheral bars 21, and four connection pieces 31 are provided, wherein a length of each of the multiple first metal bars 11 is not equal to that of each of the multiple second metal bars 12. In a step of initial welding, the four connection pieces 31 are welded on two bending extensions 211 of each of the two peripheral bars 21. In a step of bending, the four connection pieces 31, the grid frame 1A, and the two peripheral bars 21 are bent by using the stamping machine, such that the four connection pieces 31 form the two movable connectors 3 having a cutout when the two bending extensions 211 of each of the two peripheral bars 21 bend and connect together, and in a step of re-welding, the cutout is welded so as to connect the two movable connectors 3.

Accordingly, the method of manufacturing the metal basket of the present invention has advantages as follows:

the multiple first metal bars 11 and the multiple second metal bars 12 are stacked crisscross and are welded together so as to form the body 1, and the at least two peripheral bars 21 are welded on the multiple surrounding sheets 14 of the body 1 away from the rim of the base 13. When the multiple surrounding sheets 14 of the body 1 are bent upwardly from the base 13, the at least two peripheral bars 21 are bent and connected so as to form the holder 2, thus simplifying manufacturing process, reducing production cost, and enhancing market competitiveness.

While we have shown and described various embodiments in accordance with the present invention, it is clear to those skilled in the art that further embodiments may be made without departing from the scope of the present invention. 

What is claimed is:
 1. A method of manufacturing a metal basket comprising: a step of preparing materials, wherein multiple first metal bars, multiple second metal bars, and at least two peripheral bars are provided; a step of initial welding, wherein the multiple first metal bars and the multiple second metal bars are stacked crisscross and are welded together so as to produce a grid frame which has a base and multiple surrounding sheets connecting with a rim of the base, and when the multiple first metal bars and the multiple second metal bars are stacked crisscross and are welded together, the at least two peripheral bars are welded with the multiple surrounding sheets respectively, wherein each of the at least two peripheral bars has two bending extensions extending from two ends of said each peripheral bar and over two ends of each of the multiple surrounding sheets respectively; in a step of bending, wherein the grid frame and the multiple surrounding sheets are bent, such that the multiple surrounding sheets of the grid frame are bent upwardly and are perpendicular to the base so as to form a body with an opening facing upwardly, and the two bending extensions of said each peripheral bar and the body are bent and are connected together so as to produce a holder having gaps; and in a step of re-welding, two bending extensions of said each peripheral bar of the holder are welded together.
 2. The method of manufacturing the metal basket as claimed in claim 1, wherein in the step of preparing materials, two movable connectors are provided.
 3. The method of manufacturing the metal basket as claimed in claim 2, wherein in the step of re-welding, the two movable connectors are welded on the two bending extensions of said each peripheral bar of the holder so as to fix the two movable connectors on two opposite sides of the holder.
 4. The method of manufacturing the metal basket as claimed in claim 2, wherein in the step of initial welding, the two movable connectors are welded on one of the two bending extensions of said each peripheral bar, and in the step of bending, the two movable connectors are fixed opposite to each other on two bending extensions of two peripheral bars.
 5. The method of manufacturing the metal basket as claimed in claim 1, wherein in the step of preparing material, four connection pieces are provided.
 6. The method of manufacturing the metal basket as claimed in claim 5, wherein in the step of initial welding, the four connection pieces are welded on the two bending extensions of said each peripheral bar, and in the step of bending, the four connection pieces and the two bending extensions of said each peripheral bar are bent so that any two adjacent of the four connection pieces has a cutout defined therebetween and form each of two movable connectors; and in the step of re-welding, the cutout between said any two adjacent connection pieces is welded so as to connect said any two adjacent connection pieces together.
 7. The method of manufacturing the metal basket as claimed in claim 1, wherein the at least two peripheral bars are welded with the multiple surrounding sheets respectively and are away from the rim of the base. 